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  Industry 4.0

Industry 4.0 – The future has begun



Industrie 4.0

Welcome to the age of the fourth industrial revolution

For the first time ever, digital communication opens up the potential for individual products to be manufactured within an industrial mass production environment. This development presents completely new challenges, challenges for which Kaeser is already prepared. As your compressed air systems partner, we offer you smart solutions with unprecedented efficiency that can be seamlessly incorporated into your production and energy management system.

Kaeser 4.0 – real-time adjustment and predictive maintenance

In ultra-flexible industry 4.0 production environments, intelligently networked Kaeser compressed air systems reliably provide the necessary compressed air power and quality according to requirement. Moreover, potential issues within the compressed air network are identified at a very early stage so that appropriate service measures can be taken before a fault even occurs. Sigma Air Manager 4.0 master controller is the key to uniting your compressed air system with these advanced technologies

Your advantages

  • Variable adjustment of compressed air control for individualized series production.
  • Exceptional efficiency through continuous real-time monitoring and optimisation.
  • Maximum availability through remote diagnosis, predictive maintenance and avoidance of critical states.
  • Technology that will remain up-to-date thanks to various interfaces, easy updates, and integrated energy management in accordance with ISO 50001.

SIGMA AIR MANAGER 4.0Core technology

All details regarding function, equipment and technical capabilities of our master controller can be found here: Sigma Air Manager 4.0


Industry 4.0 FAQs


How secure is digital networking with KAESER?

  • Performance data from the compressors are transferred exclusively via the closed Sigma. The data cannot be accessed from outside. All structures meet the recommendations of the German Federal Office for Information Security (BSI).
  • Sigma Air Manager 4.0's automatic fault management system remains operational even in the event of power failure. The compressors switch to self-regulation in this case.

What are the advantages of Predictive Maintenance?

  • Flexible demands on a compressed air supply system require flexible service. Conventional maintenance that relies on fixed maintenance intervals quickly reaches its limits. Furthermore, dynamic maintenance reduces costs in accordance with actual demand.
  • Sigma Air Manager 4.0 constantly delivers all operating and ambient parameters to the Kaeser Data Center in real-time. Using specially programmed expert tools, irregularities are detected at an early stage and costly downtime is prevented as a result.

What does ongoing analysis of performance data mean for system effectiveness?

  • By monitoring key operating parameters, such as airend discharge temperature (ADT), pressure dew point or differential pressure, compressed air system efficiency can be kept in the optimum range at all times.
  • Thanks to real-time transmission and evaluation, data is always as up to date as possible, even in the event of sudden adjustments to production.
  • You will always be notified of what may cause a malfunction so necessary countermeasures can be taken.

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